The function of quick mold change system uses hydraulic clamps or magnetic plates to replace the screws to fix mold on the machine. Which can make mold-changing work more time-saving, labor-saving and safer jobs.
Quick mold change system can be used in any industry that needs to replace the mold, especially press machines, hydraulic presses, plastic injection molding machine, die casting machine and blow molding machine.
Hydraulic system: The thickness of the mold back plate needs to be unified, and the machine is recommended to have T-slots.
Magnetic system: The maximum and minimum mold size needs to be regulated, and the mold back plate needs to be flat and not bended.
Hydraulic system: Each circuit has an independent non-leak valve (check valve) design. System will keep the pressure for at least 10 days or more without electricity and pneumatic, If external piping is no leakage.
Magnetic system: The system has magnetic flux detection, and the machine can operate only when there is no problem in the mold suction detection. Detection of dislocation and gap to ensure that the mold is free of misalignment and displacement during production. Standard mechanical safety hooks ensure that all molds have no doubts about slipping.
The following is the annual cost savings and increased output value of the Taiwan auto lamp manufacturer's introduction of quick mold change system:
Manual mold change:
30 (minutes/time) × 6 (times/day) = 180 (minutes/day)
Quick mold change:
10 (minutes/time) × 6 (times/day) = 60 (minutes/day)
2×$6 USD(basic wages per hour) = $12 (USD/day)
$12 × 24 (working days/month) × 12 (months) = $3,456 (USD/year)
Increase output value:
$40 (USD/hour) × 2 (hour/day) = $80 (USD/day)
$80 (USD/day) × 24 days × 12 (months) =$23,040(USD/year)
$3,456 + $23,040 = $26,496 (USD/year)
The warranty time of the quick die change system produced by SANDSUN is One year.
It is basically installed by SANDSUN or SANDSUN authorized dealers. If you want to install it by yourself, please confirm with SANDSUN about the installation details.
Hydraulic system: pump automatic pressure compensation, pressure switch detects oil pressure, and cross-clamping separate circuit Control, power-off clamping system, mold-releasing conditions are interlocked with the machine.
Magnetic system: magnetic flux detection, temperature detection, mold dislocation detection, gap detection, machine interlock control, mechanical safety hook.
Factory with high frequency of mold change. Company wants to apply automated production.
If there is proper regular maintenance, it can be used for 10-20 years.
Regular maintenance is required. It is mainly for regular replacement of hydraulic oil and replacement of seals.
Provide machine information to SANDSUN. SANDSUN will have person to help you.
The old machine can also be applied quick mold change system; however, it is necessary to check the current status of the machine.
You can use the old quick mold change system on the new machine, but the T-slot specifications of the new machine and the original machining holes on the platen must be consistent.